Kev Cai Silicone Roj Hmab Yeeb Nkab Lub Tes Tsho - Siab -Tub kub tiv thaiv Jacketing rau zaub mov, kho mob & kav kav dej
Txheem EPDM thiab neoprene yeeb nkab jacketing compounds ua tsis tau thaum cov yeeb nkab saum npoo kub tshaj 150℃los yog thaum cov xov xwm hauv cov yeeb nkab muaj xws li chav, autoclave tu cov neeg ua hauj, tshuaj cov kuab tshuaj, los yog cov khoom noj khoom haus qib - kua.Silicone roj hmab lub tes tsho(tseem hu ua silicone roj hmab lub tes tsho, kev cai silicone yeeb nkab tes tsho, silicone yeeb nkab tes tsho, los yog silicone yeeb nkab tiv lub tes tsho) yog hollow, siab -purity elastomer tsho extruded los yog molded los ntawm Vinyl Methyl Silicone (VMQ) los yog Methyl Phenyl Vinyl Silicone (PVMQ) compounds. Lawv xaub hla cov kav dej, hoses, sensors, cov khoom cua sov, thiab cov qauv rods los muab cov thermal rwb thaiv tsev zoo, tshuaj inertness, thiab tu cev tsis yog - ntxeem tau nto uas tiv thaiv kab mob adhesion. Cov pob txha silicone tseem yoog raws thiab tsim kua muag- tiv taus los ntawm -60℃hauv cov khoom noj khov ua rau txhua txoj hauv kev mus rau +230℃ze ntawm qhov cub thiab lub qhov cub hluav taws xob, lub qhov rais thermal ua haujlwm tsis muaj EPDM lossis PVC lub tes tsho tuaj yeem sib phim. Rau cov neeg yuav khoom OEM hauv kev ua zaub mov & dej haus, kev tsim tshuaj, semiconductor cleanrooms, thiab aerospace av txhawb cov cuab yeej, silicone yeeb nkab lub tes tsho yog tib yam khoom uas ib txhij ua tau raws li tag nrho peb qhov kev tswj hwm: FDA 21 CFR 177.2600, USP Class VI, thiab EU 10/2011 khoom noj.
Ntawm Xiamen Zoo Tshaj Plaws, peb ua haujlwm tshwj xeeb silicone roj hmab tsim kab hauv pebISO & TÜV Certified Chawlos tsim kom muaj kev caisilicone roj hmab yeeb nkab tes tshorau thoob ntiaj teb OEM cov kev pab cuam. Peb qhov kev pabcuam silicone customization npog txhua qhov sib txawv ntawm engineering: peb xaiv ntawm siab- roj hmab sib xws (HCR) compression molding rau tuab - lub tes tsho siab thiab txhaj tshuaj- qib silicone roj hmab (LSR) rau nyias, precision- cov tsho ntev ntev. Peb kev cai-sib xyaw koj cov silicone rau qhov xav tau hardness (20–80 Shore A), xim (txhua yam Pantone ntxoov ntxoo nrog rau kev kho mob-tus qauv translucent, liab, xiav, thiab daj kev nyab xeeb-coding), thiab pob tshwj xeeb additives (platinum{11}}catalyzed rau qis tshaj extractables, tshav kub{{12} lossis 2}℃platinum{14}}cov tshuaj tiv thaiv kab mob rau cov khoom siv mis thiab dej haus). Cov cuab yeej kev cai tsim cov ntaub ntawv nyob rau hauv txhua qhov cross-sectional geometry nrog rau lub voj voog, oval, corrugated bellows, flared kawg, thiab overmolded hlau-insert connectors. Txhua qhov chaw raug txheeb xyuas raws li pebStrict AQL 0.25/0.40 Cov Txheej Txheem Zoohauv pebUL Certified Facility, nrog kev ua haujlwm siabKev Tswj Xyuas Zoo rau IATF 16949 Cov Qauv. Kev cai prototypes nkoj hauv8 noj.
Vim li cas Silicone Roj Hmab yog qhov kev xaiv hwm rau siab -Performance Yeeb Nkab Tes Tsho
Thaum cov yeeb nkab tshuab ntsib qhov kub thiab txias, nruj kev tu cev, lossis kho qhov muag - qhov yuav tsum tau ua kom pom tseeb, silicone tsuas yog elastomer uas tsim nyog nyob rau hauv tag nrho peb cov txheej txheem ib txhij:
| Khoom | Silicone VMQ★ Peb Cov Khoom Siv | EPDM | PVC / TPE |
|---|---|---|---|
| Max Service Kub | +230℃tsis tu ncua | +150 degree | +80 degree |
| Min Kev Kub Kub | -60 degree | -50 degree | -20℃(txias) |
| FDA / USP / EU 10/2011 Kev Sib cuag Khoom Noj | Yog (platinum-kho tau) | Cov qhab nia txwv nkaus xwb | Tsis yog (plasticizer migration) |
| Translucent / Clear Qib | Yog (siab-clarity VMQ) | Tsis muaj | PVC tsuas yog (tsis ntshiab) |
| Chav Autoclave Resistance | Zoo heev (134℃voj voog) | Zoo | Tsis zoo (deforms) |
| Bacterial Adhesion Resistance | Tsis- ntxeem tau, du, huv si | Nruab nrab | Tsis zoo (plasticizer swells) |
| Xim Flexibility | Tag nrho Pantone, Translucent, Neon | Limited (tsuas yog dub) | Zoo |
Kev Cai Silicone Yeeb Nkab Lub Tes Tsho Muaj Peev Xwm
Txhua lub tes tsho silicone roj hmab peb tsim yog tag nrho engineered rau koj specification. Peb qhov kev pabcuam kev cai suav nrog kev xaiv sib xyaw, geometry, kam rau ua, xim, thiab ua raws:
🧪 Silicone Qib & Kho System
Peb xaiv ntawm HCR (High Consistency Rubber) rau compression/hloov molding ntawm tuab- lub tes tsho phab ntsa, thiab platinum- txhaj LSR rau nyias- lub tes tsho phab ntsa. Platinum kho (kev kho ntxiv) tsim cov khoom qis tshaj plaws rau USP Class VI thiab FDA- cov ntawv thov tseem ceeb.
🌡️ Siab -Tub kub kub Stabilization
Rau cov pa tawm- cov ntawv uas nyob ib sab (txog 230 degree), peb siv PVMQ (phenyl- hloov silicone) nrog cov hlau oxide thaum tshav kub kub stabilizers. Qhov sib xyaw no khaws 80% + ntawm nws lub zog tensile tom qab 1000 teev ntawm 200 degree, deb tshaj tus qauv VMQ lossis EPDM compounds.
📐 Complex Moulded Geometry
Peb tsim lub tes tsho silicone tshaj cov raj puag ncig yooj yim: 45℃thiab 90℃luj tshib lub tes tsho rau cov kav dej khoov, ntau-ply corrugated bellows rau cov pob qij txha nthuav dav, txo cov txuas txuas rau txoj kab uas hla, thiab lub tes tsho ncaj nrog kev sib xyaw snap- haum cov hlaws dai lossis kawg{4}}flanges
🎨 Puv Pantone & Translucent Xim
Peb muab tag nrho Pantone thiab RAL xim spectrum nyob rau hauv cov zaub mov -zoo silicone pigments. High- clarity translucent lossis semi- cov qhab nia translucent tso cai rau pom qhov kev tshuaj xyuas ntawm cov yeeb nkab nto hauv qab lub tes tsho - tseem ceeb rau cov kws kho mob thiab dej haus OEMs uas yuav tsum tau drip-thiab- paug- pom kev pom.
📏 Precision Bore & Phab ntsa Tolerances
Peb cov cuab yeej LSR txhaj tshuaj tuav lub puab qhov siab siab rau ± 0.10mm rau plam - haum lossis cuam tshuam - haum sib dhos. HCR compression molding ua tiav ± 0.20mm ntawm phab ntsa tuab. Peb haum rau sab hauv diameters los ntawm 3mm mus rau 300mm + thiab kev cai ntev los ntawm 15mm mus rau 3000mm.
🔗 Hlau Insert & Textile Reinforcement
Rau lub tes tsho uas muaj zog silicone, peb pwm ntaub- cov phab ntsa siv cov polyester los yog iav -fiber braid nruab nrab ntawm sab hauv thiab sab nrauv silicone txheej, ua kom tawg siab mus rau 10 Bar+. Peb kuj overmold stainless hlau hlau springs hauv silicone los ua anti- kink saj zawg zog lub tes tsho{5} cov kab ntau lawm.
Silicone Roj Hmab Yeeb Nkab Lub Tes Tsho Technical Specifications
| Parameter | Standard Range | Kev cai OEM xaiv |
|---|---|---|
| Qib Silicone | Standard VMQ (HCR) | Platinum LSR (USP Class VI), PVMQ (siab kub 230 degree), Fluorosilicone (FVMQ, roj-resistant) |
| Hardness | 40-70 Nkoj A | Kev cai los ntawm 20 Shore A (ultra-soft gel-zoo li) mus rau 80 Shore A (semi-cov phab ntsa tsis muaj zog) |
| Kev Pabcuam Kub | -60℃rau +200 degree | PVMQ qib txuas mus rau +230℃; cryogenic{1}}qib VMQ kuaj mus rau -80 degree |
| Sab hauv Diameter (ID) | 3mm txog 300mm | Kev cai rau ib daim duab; loj diameters muaj nyob ntawm HCR xovxwm molding |
| Phab ntsa Thickness | 1.0mm txog 12mm | Nyias-wall LSR: ± 0.10mm kam rau ua; tuab -phab ntsa HCR: ± 0.20mm kam rau ua |
| Xim | Translucent, liab, xiav, dawb, dub | Tag nrho Pantone / RAL kev cai xim; neon kev nyab xeeb-coded; UV-fluorescent muaj |
| Tensile zog | Ntau dua lossis sib npaug li 6.0 MPa | High-Tear qib: Ntau dua lossis sib npaug li 8.5 MPa nrog kua muag tsis kam Ntau dua lossis sib npaug li 25 kN / m |
| Elongation ntawm Break | Ntau dua lossis sib npaug li 250% | High-elongation VMQ: Ntau dua lossis sib npaug li 400% rau qhov dav -inch stretch- ntawm kev teeb tsa |
| Compression Teeb | Tsawg dua lossis sib npaug li 20% ntawm 150℃× 22h | Platinum-kho LSR: Tsawg dua lossis sib npaug li 10% rau ntev -lub sij hawm sealing tuav |
| Ua raws li | RoHS, REACH | FDA 21 CFR 177.2600, USP Class VI, EU 10/2011, NSF/ANSI 51, LFGB |
Strict AQL 0.25/0.40 Cov Qauv Zoo
Rau cov khoom noj thiab tshuaj tiv tauj lub tes tsho, peb mus dhau qhov kev tshuaj xyuas qhov muag pom. Txhua pawg tau lees paub qhov CMM qhov tseeb, durometer hardness kuaj ib ASTM D2240, thiab extractable cov ntsiab lus tshuaj xyuas kom paub meej tias FDA thiab USP Class VI ua raws. Tag nrho cov silicone roj hmab yeeb nkab tes tsho yog validated nyob rau hauv pebStrict AQL 0.25/0.40 Cov Txheej Txheem Zoohauv pebUL Certified Facility, nrog kev ua haujlwmKev Tswj Xyuas Zoo rau IATF 16949 Cov Qauv.
Silicone Rubber Pipe Sleeve Application Scenarios
★┊ Kev Ua Zaub Mov, Pharma, Aerospace & High -Tsub Muaj Cov Yeeb Nkab Tiv Thaiv
Peb cov kev cai tshwj xeeb silicone yeeb nkab lub tes tsho tau teev nyob rau hauv kev tswj hwm thiab huab hwm coj- qhov kub thiab txias thoob ntiaj teb:
- ◌ Khoom noj khoom haus & dej haus ua kab:Translucent FDA- qib silicone sleeves tsho stainless- cov kav hlau xa mus rau cov kua txiv hmab txiv ntoo, npias, thiab cov khoom noj siv mis, ua kom cov dej ntws tawm - kuaj xyuas yam tsis muaj yeeb nkab disassembly.
- ◌ Pharmaceutical CIP / SIP Piping:USP Chav Kawm VI platinum- kho tau lub tes tsho silicone tiv thaiv sensor probes thiab hloov pauv hloov tau yooj yim uas tau rov ua dua 134℃chav-hauv- qhov chaw (SIP) autoclave sterilization cycles.
- ◌ Aerospace Ground Support & Cav Test Stands:PVMQ siab- kub silicone tes tsho insulate hydraulic xa rov qab kab thiab roj-priming hoses nyob ib sab ntawm lub cav kuaj cell kub cheeb tsam tshaj 200℃.
- ◌ Semiconductor Cleanroom Gas xa khoom:Ultra-Ntshiab LSR silicone lub tes tsho tsho tshwj xeeb roj xa tawm tubing hauv Chav Kawm 100/ISO 5 cov chav huv huv, muab cov khoom tawm qis qis- tiv thaiv dawb.
Cleanroom-Kev ntim khoom sib xws & OEM Export Logistics
Txhawm rau tiv thaiv cov khoom siv silicone los ntawm kev sib kis thiab tiv thaiv kev tsis sib haum xeeb ntawm nyias -phab ntsa kho mob thiab zaub mov- lub tes tsho qib thaum caij tsheb thauj mus los, txhua qhov chaw raug muab khi rau hauv ob lub- txheej PE lossis ESD-kev nyab xeeb los tiv thaiv- lub hnab zoo li qub hauv cov khoom siv hauv cov khoom- cov thawv huv huv.
| Logistics Parameter | Paub meej |
|---|---|
| Ntim Ntim | Tus kheej ob npaug - txheej PE kaw lub hnab (qib kho mob / zaub mov) lossis ESD- hnab ruaj ntseg antistatic (semiconductor cleanroom qib); lub tes tsho ntev xa mus rau hauv kauv- cov kab mob ntawm cov hlab ntsha. |
| Sab nrauv Carton | Muab ob npaug rau-phab ntsa corrugated export thawv nrog ya raws-barrier liner; sau npe nrog tus lej, batch code, qib khoom siv, thiab kev ua raws tus qauv rau kev taug qab. |
| Pallet | ISPM-15 cua sov- kho ntoo pallets ncab- qhwv thiab steel-strapped rau FCL dej hiav txwv freight stability. |
| Shipping Txoj Kev | Express courier (DHL / FedEx / UPS) rau kev kuaj sai thiab qauv qauv; LCL / FCL dej hiav txwv los ntawm Xiamen Chaw nres nkoj; huab cua freight rau pharma thiab lub sij hawm kho mob- tseem ceeb ntxiv. |
| Cov ntsiab lus ua lag luam | FOB Xiamen, EXW, CIF, DDP; xa ncaj qha mus rau koj qhov chaw tsim khoom, warehouse, lossis thib peb - tog logistics hub txhawb nqa. |
Kev Ua Raws Cai & Kev Tswj Xyuas Zoo
Qhov Zoo Tshaj Plaws OEM Hoobkas Nqe:1. Peb yog ISO thiab TUV ntawv pov thawj Hoobkas.2. Peb tshwj xeeb hauv kev lag luam roj hmab rau ntau tshaj 20 xyoo.3. Tag nrho peb cov khoom tuaj yeem yog RoHS, REACH, UL, Prop 65, FDA, 3A raws.4. Kev Tswj Xyuas Zoo rau IATF 16949 Standards.5. Strict AQL 0.25/0.40 Cov Qauv rau Dimensional Accuracy.
Custom Silicone Roj Hmab Yeeb Nkab Lub Tes Tsho FAQ
❓ Qhov txawv ntawm HCR silicone thiab LSR silicone yeeb nkab yog dab tsi?
HCR (High Consistency Rubber) silicone yog cov pos hniav ua tiav los ntawm compression lossis hloov molding. Nws yog qhov zoo tagnrho rau tuab- lub tes tsho phab ntsa (2mm+), txoj kab corrugated, thiab loj - txoj kab uas hla. LSR (Liquid Silicone Rubber) yog ob -ib feem ntawm cov tshuaj txhaj tshuaj ua tiav los ntawm txias- khiav txhaj tshuaj molding. Nws ua rau nyias- lub tes tsho phab ntsa (txog 0.8mm), nrog rau qhov ntev dua (± 0.10mm), flash tsawg dua, thiab cov ntsiab lus qis tshaj plaws, ua rau nws nyiam xaiv rau kev kho mob, khoom noj khoom haus, thiab semiconductor hu rau daim ntawv thov.
❓ Lub tes tsho silicone puas tuaj yeem siv ncaj qha nrog dej haus lossis khoom noj?
Yog lawm, yog tias xaiv qib sib xyaw kom raug. Platinum-kho (ntxiv -kho) silicone VMQ compounds formulated yam tsis muaj peroxide lossis sulfur vulcanization agents ua tiav FDA 21 CFR 177.2600, EU 10/2011, thiab NSF/ANSI 51 daim ntawv pov thawj khoom noj. Peb kuaj cov khoom tiav rau tag nrho cov kev tsiv teb tsaws chaw thiab tshwj xeeb extractables kom paub meej tias ua raws. Peroxide-kho lub tes tsho silicone tsis pom zoo rau cov khoom noj ncaj qha lossis chaw muag tshuaj.
❓ Koj puas tuaj yeem tsim lub tes tsho silicone uas yog ib nrab - pob tshab kom peb tuaj yeem pom dab tsi sab hauv?
Yog lawm. High-paj meej translucent VMQ silicone compounds tuaj yeem ua tiav txog li 90% lub teeb xa mus ntawm 2 hli phab ntsa tuab. Qhov no tso cai rau pom qhov kev tshuaj xyuas ntawm cov yeeb nkab saum npoo, ntws cov xim hloov, lossis cov kab mob sib kis tsis tau tshem tawm lub tes tsho tiv thaiv. Lub tes tsho Translucent yog tshwj xeeb tshaj yog nrov nyob rau hauv cov khoom noj siv mis pasteurizer kab thiab cov chaw muag tshuaj xov xwm hloov chaw uas pom cov kev kuaj pom muaj kab mob yog qhov yuav tsum tau ua GMP (Good Manufacturing Practice).
❓ Yam tsawg kawg nkaus kom muaj nuj nqis (MOQ) rau kev cai silicone yeeb nkab tes tsho?
Rau kev tsim qauv thiab kev tsim nyog thawj zaug, peb txhawb qis -MOQ qauv xaj (feem ntau yog 50 txog 200 daim rau ib qho kev cai profile). Rau kev ua haujlwm puv, peb cov MOQ sib txawv los ntawm cov cuab yeej siv: lub tes tsho extruded yooj yim feem ntau pib ntawm 1000 linear meters, thiab compression- molded profiles pib ntawm 500 daim ib kab noj hniav. Peb pab pawg muag khoom engineering yuav qhia cov cuab yeej siv nyiaj txiag tshaj plaws rau koj lub hom phiaj txhua xyoo.
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Cim npe nrov: silicone roj hmab yeeb nkab tes tsho, Tuam Tshoj silicone roj hmab yeeb nkab tes tsho lwm tus neeg, manufacturers, hoobkas
